SeaWolf's Home Workshop

  

HOME REPAIR

 WoodcraftPlans.com

Woodcraft.com - Helping You Make Wood Work

 

 

 

 

COOLING ELECTRONIC COMPONENTS

REPLACING iPOD HARD DRIVE & BATTERY

ENLARGING THE SIZE OF A DVR HARD DRIVE

 

DUAL FLUSH TOILET CONVERSION

 

COOLING ELECTRONIC COMPONENTS

Today's DVRs, DVD players, stereo equipment, etc. generate a lot of heat when running or in standby.  Put these in a enclosed cabinet and the problem becomes worse and can lead to premature component failure.  Venting the cabinet is not always a possibility, but there are other ways to increase the air flow and dissipate the heat.  One of the easiest and cost effective ways is to add and external fan kit.  Cooler Guys has come up with a low cost way to do just that using proven long life computer fans that are nearly noise free.  The fans are installed in various cases tailored to your needs and powered by a 110 volt to USB converter, that you can plug in anywhere.

My DirectTV HD DVR generates so much heat, I was afraid it could become a fire hazard, even when I left the front of the media center open.  After setting one of the 120x120x25mm fan kits over the area of the upper DVR case vent where the heat was the greatest, the drop in temperature was rapid and dramatic.  The noise from the fan was imperceptible unless you are next to it.  The fan has no vibration of interference problems with the electronic equipment.  These little fans are truly a low cost and effective answer to electronic component heat problems.

 

 

DUAL FLUSH TOILET CONVERSION
 

I picked up this idea from an episode of "Ask This Old House" when Mrs. SeaWolf was looking for ways to cut our recently hiked water rates and save some cash. Since I had to fix a leaky toilet anyway I decided to give the idea a try.  After researching the various models on the market, some of which were exceedingly over priced.  I found the HydroRight model that was inexpensive and easy to install.  In my case I also had to repair the leaky toilet valve, so I also replaced it with a HydroClean model which was supposed to allow for adjustment of the amount of water in the bowl.  Just like the video below, I installed both items in less than twenty minutes and began to the make the necessary adjustments for proper flushing with minimal water use.  After about ten flushes, I had the reduced #1 button completely clearing the bowl of paper with each flush.

The only problem I had was that I could not get the bowl to fill to the normal level after a button #1 flush.  Even though the HydroClean valve has a flow adjuster for just this purpose, the tank would always fill before the bowl reached the normal level.  This left the bowl water level about 3/4" low, but after time it refill normally, even though I could find no signs of leakage?????.  A flush with button #2 was normal on refill.  I suspect the problem may be due to the low water pressure we have in the area, not the valves themselves.  I should note I did not experience this problem with the original leaking toilet valve.

The HydroRight works great for guys, but I did receive some complaint from the gals on the #1 button not evacuating the bowl "from the roll of "TP" used. The #2 button worked fine for everybody.  Overall the product works as designed and does save water.  I could probably solve the "gal" problem by increasing the water used on a button #1 flush, but that would probably defeat the reason for the valve in the first place.  I intend upgrade the remaining toilets in our house to DUAL FLUSH with the HydroRight model in the near future.  I was also to see the price has been reduced since my original purchase.

The level of effort involved in the conversion is dependent on the type of internal componets in your toilet tank.  Replacing the old ball cock valve with the old float on an arm is relatively easy.  Replacing the old style flapper valves, is not expensive or complex, but does require removing the toilet tank to replace.  I had already replaced those items over the years, but if find yourself faced with this remember the following:

1. Replace the old solid tube water connection with a new flexible one.  The old one will eventually corrode and leak and if you have to disconnect it, replacing it is easy.

2. Replace the bolt kit that attaches the tank to the bowl.  You'll need new seals anyway so why deal with corroded bolts.

3. Replace the doughnut ring seal if it is not included in the flapper valve kit.  This is the main seal that keeps the water in the tank and off the floor.  Make sure you clean the sealing areas of the doughnut seal and bolt heads of debris.  One leak and you start all over.

4. Tighten the tank attachment bolts by hand an make sure the doughnut ring seal is compressed evenly.  Do not over tighten as cracking the tank is possible.  If you do have this happen, you may be able to recover by drying out the tank interior and applying a good quality silicone sealant, certified for submersed use, over the crack area.  Allow the silicone to dry thoroughly prior to leak checking.

 

 

The HydroRight Dual Flush Converter, economically converts any size toilet into a two button Dual Flush Toilet.  The quick flush setting for liquids and paper reduces the amount of water used by up to 70% for liquids and paper, saving a family of four an estimated 15,000-Gallon of water and approximately $105.00 per year..  

Installs in a matter of minutes.  Simply remove the old flapper valve and drop the converter over the flush valve over flow tube.    Then remove the existing flush handle and flapper chain and  replace them with the easy to use split button.  Finally adjust the small button for Quick Flush Liquid & Light Waste Removal and  large button for Full Flush Solid Waste Removal.

Technical Details

  • The Quick flush for liquids and papers saves up to 70% of normal water use per flush
  • No tank removal required
  • No tools needed for installation
  • Replaces the flapper-the biggest source of leaks
  • Fits all standard 2" flush valves
 Because dual flush converters do not fit in every toilet, here are the exceptions you should know about before you buy:  If you have a Mansfield toilet, you will also have to purchase a standard flush valve. Your toilet tank must have at least 10-Inch height clearance (distance from where the flapper currently seats to lid bottom must be 10-Inch or more) for the Hydroright to fit and work. The Hydroright replaces only standard size flappers, the flush opening from tank to bowl should be 2-Inch to 2-1/2-Inch in diameter (this is the hole the flapper covers: some newer toilets have 3-Inch flush opening, Hydroright does not work in 3-Inch flush or larger toilets). If the Hydroright is installed in a toilet with an old ballcock, the arm of the ballcock may hit the Hydroright and not work properly. In some cases, the Hydroright can be turned to compensate.  In other cases, purchasing a Hydroclean or other pilot style fill valve may be required.

  HydroClean premium toilet fill valve. Unique bowl filler adjustment, also detects silent leaks. Patented Mini-Valve lets you adjust the amount of water directed to the bowl and can save over 3,000 gallons of water a year! Patented Float Lock allows minor repairs in the tank as well as flapper leak detection without shutting off the water. Save water and save money.

 

 

   

REPLACING iPod HARD DRIVE & BATTERY

WorkTunes® i.3 Hearing Protector Radio Headphones

During my hours in the shop it's nice to listen to music and pod casts.  WorkTunes hearing protectors make that possible, even while the machines are running. (I wish they had a Bluetooth version to get rid of the chord).  Eventually my iPod began to lock up and I finally got the "unhappy face" icon .  After checking out the Apple website, I determined a call to Tech Support, would be necessary to see what a repair would cost on my older model iPod.  Apple turned out to be incredibly unhelpful and told me I had to take it to an Apple Service Center.  There was a repair center in town (naturally inconveniently located) which informed me they would only answer my questions  AFTER I MADE AN APPOINTMENT!  Of course this appointment had to made back on the Apple website (WHERE I STARTED) via the "Genius Bar".

  The trip to the Apple Store was like an SNL skit to meet "Dieter" (Sprokets bit)  the German Tech Associate. After standing at the "Genius Bar" I was told go across the store to be signed in by "Dieter's" associate, who then "escorted" me back to the "Genius Bar" to meet "Dieter".  He spent nearly ten seconds looking at my iPod and told me the hard drive was bad and could not be repaired as it was too old.  "BUY A NEW VUND"!   There are some real "Geniuses" that work at this place.

Naturally I didn't take this well, on so many levels, the most basic being how hard can it be to replace a hard drive.  After a brief internet search and a couple of telephone calls, I found a local place that could fix my iPod for about $35.00 plus parts.  My only concern was what software was required to be reloaded and by what method.  I learned that iTunes did all that and since I had already achieved the most difficult part of the job (opening the iPod) this was now a DIY project.  Frankly I spent less time figure out how to an completing the DIY repair, than I did trying to get help from Apple. 

Here is a good demo of opening an iPod from ipodjuice.com .

I also found a great tutorial at Josh Highland's Blog  with step by step illustrations. Should the link go away try this one:  iPod Repair . Next I ordered a new hard drive from ipodparts.com.  The hardware replacement took all of five minutes and the software update about the same.  I did have some difficulty reloading my files on the new hard drive with "Unable to write disk" error messages.  Since I get this occasionally on our other iPods I figured it was just a Windows/Apple software problem.  After another restore to the iPod, an a reboot of the iPod and computer I finally my files reloaded.  My total cost for the hard drive was $98.00 and ipodparts even threw in a set of tools for the future.  I'm sure that replacing a battery will eventually be necessary and this too will be a DIY project as the procedure is nearly identical.  The best part is you get to cut "Dieter" out of the pattern, so he gets no cash to feed "his monkey".   NOTE: Don't buy a cheap battery as you get what you pay for.  A quality battery goes for around $35.00

Helpful Link on software issues:

http://reviews.cnet.com/4531-10921_7-6488326.html

ENLARGING THE SIZE OF A DVR HARD DRIVE

The DVR is a great invention, but like many other electronic devices, we soon exceed its capacity and must upgrade.  The hard drive of any DVR seems to always fill up fast with your favorite programs.  HDTV recordings are even worse, "hogging" four times as much file space as regular programming.   Unless you want to become  "enslaved"  by your DVR to by constantly trying to free space on its hard drive or developing a case of "Tivo Disease" (wasting all your free time trying to watch the multitude of programs you have recorded) a bigger hard drive is a must.

Increasing hard drive space can be done by either opening up your DVR and exchanging the hard drive for a larger one, or using a plug 'n play external model.  Either way, your new capacity will be that of the new hard drive as the DVR can only read and write to one hard drive installed at boot up.  

Replacing the internal hard drive is not too hard, but does have some drawbacks, such as voiding a warranty or your limited skill set, etc.  There are also several companies that will do this for you (Weaknees), as will probably your local computer repair service. 

Another option is to use one of the commercially available external drives now available that plug into your DVR.

 

I feel this is the better option in the event that the external hard drive fails, you still have the internal one.  These external hard drives are often tailored for specific DVR models, so some research is required before purchase. No matter which model DVR you have the eSATA or SATA  (NOT USB) port on the back of you recorder is the key to your upgrade.  Here is a link how to complete the installation on a Tivo model DVR:    How-to: Use your TiVo Series3 eSATA port to add an external drive  or Ryan Block's, post.

My DVR is a DIRECTV Plus® HD DVR (model HR 20) that has a 300 GB hard drive capable of recording up to 50 hours of HD or 200 hours of SD programming.  An upgrade will supply the following capacity improvements:

500GB hard drive increases this to 65 hours of HD capacity or 430 hours SD capacity

750GB Drive for 100 Hours HD or 700 Hours SD Total

1 Terabyte Drive 145 hours of HD capacity or 1000 hours SD capacity

After a little research I decided I might be able to build my own extender DVR extender for much less than I could buy a commercial version.  If it didn't work I would just use it with my computer as a backup drive.  (This is a good reason to select a case that allows for USB connection).

I chose an Antec MX-1 Hard Drive enclosure (which included the eSata cable) and a Western Digital 1 TB eSata hard drive for less than half the money of a commercial version.  The case included its own cooling fan, which is a plus.  Delivery from Amazon was quick, but the MX-1 arrived without the installation instructions included, as specified on the box.  Fortunately the instructions were available online via Antec's website. Installing the hard drive in the case was really simple and required only a few minutes with a Philips screw driver. (Note Only the blue/white fan lead need to be unplugged from the circuit board for installation)

 

Antec MX-1 Hard Drive enclosure and Western Digital 1 TB eSata Hard Drive

Open Hard Drive enclosure

Hard drive installed on bracket.

Antec MX-1 Hard Drive enclosure connections

  HD DVR SATA connection.

After installing the hard drive, plug the power transformer into the case, as well as the eSATA cable.  Next plug the eSata cable into the DVR.  Unplug the DVR, turn on the external hard drive and then turn the DVR back on.  This method seems to work better than the reset button.  The DVR will go through its reset boot and find the external drive when the receiver starts up.  The external drive may start blinking (should be formatting). It should not take more than a few minutes for the process to start, but acquiring the signal and down loading the channels will take a while.   When you attach the external drive, the DVR formats and prepares it for recording.  Upon completion, you will end up as if  you have a brand new DVR,  so it will be necessary to re-create your series links, options, favorites lists, etc.

When you connect an external drive, the internal one is left completely intact but inaccessible until you disconnect the external drive. You cannot use both hard drives at the same time, nor can data be transferred between them..

Should you desire to go back to the internal hard drive, just turn off the DVR and unplug it.  Turn off the external hard drive, then restart the DVR.  After boot up you will be back to your original configuration.  Except for the time it takes to re-boot the DVR you  are able to disconnect it and reconnect it without losing data.  The hard drive will not reformat as it has already been formatted by your DVR.  You should find the internal drive unchanged when you remove the external one. However, every time you swap drives you'll have to wait for the program guide to repopulate (24-48 hrs) before series recordings would be fully up to speed. The eSATA connector really is not designed for a lot of repeated insertions and removals, so it might start to give trouble if you swapped them around a lot.  The Antec MX-1 Hard Drive enclosure has an on/off switch which will accomplish the same thing.

Note:  If you take that external drive and attach it to your computer via an external eSata drive, the data will be unrecognizable as it is encrypted. Your Windows PC WILL corrupt the drive formatting, and the drive will not behave properly when you reconnect to your DVR.

I'm sure other combinations of external cases and hard drives will work just as well.  I chose these based on recommendations of Amazon reviewers that used these components for the same application as I wanted.  Why re-invent the wheel?

UPDATE:  The enlarged hard drive, I had previously installed, had quickly filled it up recording football games in HD.  Knowing the Olympics were coming (skiing for me, figure skating for Mrs. SeaWolf) I decided to upgrade the hard drive of our new replacement  DVR.  ( a long story)   It has been about a year since my first upgrade,  so the price of hard drives has dropped dramatically, while their capacity has increased greatly.  Since both of our DirectTV HD DVRs were the same model, I figured this would be a cinch to move the old HD to the den and install the new large capacity HD in the living room.  I ordered the same Antec MX-1 Hard Drive enclosure, as before, but decided to go with the 2 TB hard (listed above).  Installation of the hard drive into the enclosure went as before and this Antec MX-1 Hard Drive enclosure came with the instructions.  I hooked the new HD up to the living room DVR and re-booted the system.  Unfortunately the DVR failed to find the knew HD, but after some trouble shooting found the external HD was not powering up in the case, even though the LED was on.  I reseated the HD, rebooted the DVR and everything went as hoped giving me a 2 TB HD on the DVR.  Feeling really pleased with myself, I now hooked up the old measley 1 TB HD to the den HD DVR.  I "assumed" that  since both DVRs were the same model, the den DVR would just pick up the extended capacity HD as is (like a thumb drive, etc) and not reformat it.  WRONG!  The DVR did pick up the HD as expected, but it must have reformatted it as everything on that HD was lost, snif!  The stuff on the internal HD was fine on both DVRs was still accessible.  The bottom line here is if you decide to move HDs between DVRs,  YOU WILL ERASE THEM.  The only way to avoid this would have been to move the DVR+external HD together as a package to the new locations.  All in all the procedure is fine for enlarging your HD DVR capacity, just realize that the external HDs are not interchangeable between DVRs as well as not capable of being hooked up to a PC.

Home

 

Copyright SeaWolf Productions 2007